From Design Concept To Prototype: Visual Guide

Havana Club Case Design Concept to Prototype

As a designer, manufacturer and supplier of protective presentation cases, padded soft bags, heavy-duty equipment cases plus customised foam and polystyrene packaging solutions, we provide a complete custom solution based on your vision and requirements. Following on from your request, we create a design concept tailored to suit your individual needs whether your requirement is for protection, presentation or transportation purposes, before setting the wheels in motion to create a prototype as a sample of the final product.

We can provide a complete end-to-end solution, with a flexible, quality-driven service that caters to your every requirement.

If you’re considering ordering from PottertonPacs, we would be more than happy to talk you through your requirements with our seamless end-to-end service. This guide explains what to expect when ordering through PottertonPacs.

Designing guide


We use initial sketches and drawings to bring your concept brief to life, and every design is created following your vision, with complete flexibility until you are happy with the design. We also offer advice on the most cost-effective, high-quality solution that suits your budget but provides the best solution.  

Prior to any production, a specification drawing is produced for approval and to reassure our clients that all designs will exceed customer expectations and meet your ideal specifications.


Attention to detail is second nature to us, which is why the manufacturing stage is handled with complete care and accuracy. We manufacture custom solutions of all sizes, from smaller orders to specialise large runs for a nationwide roll-out.

In order to make sure you are completely satisfied with the end result, we do have the option to manufacture prototypes and pre-production test batches prior to fulfilling the order, to give you an exact idea of the final product.


If promoting your business’ ethos is a big part of your branding strategy, or you simply want to look for further ways to get your company name out there, with our graphics expertise, your brand can be echoed throughout your custom equipment or sample demo cases or bags. 

So, whether you would like a case with your branding colours or your logo, this is something that can be factored into your design and applied to the final product. 

Assembly & Collation

Whether ordering protective or presentation cases, bags, foam or polystyrene packaging solution we offer full assembly and product loading if also required, so that when you collect or it gets delivered to you, you’ll be able to use your case straight away.

And, if you have ordered a case along with protective custom-cut foam inserts, we can collate each case with the foam so it’s ready for use, which can be a great way to save time, money and worry, particularly if you’re ordering cases in bulk.


We distribute in the way most convenient to you, whether that be to your premises, your clients’ network or to any home address in the UK while meeting all compliance requirements.

We aim to distribute with a fast turnaround and have the capacity to deliver your project as and when you require it with timely reporting for peace of mind.

Get Started with PottertonPacs

We are used to handling fast turnarounds and can provide additional resources and manpower to deliver your project on time. We specialise in bespoke sample bags and cases as well custom foam inserts and polystyrene packaging, with years of experience in design and manufacturing for UK leading brands.

We have a rich history and expertise in providing protective cases and bags for you and your sample products or equipment. We pride ourselves on being expert designers, manufacturers and suppliers of expertly made protective, heavy-duty transit or product presentation cases, and padded soft equipment bags for a wide range of industries.

Have a browse at our products, get in contact by calling us on 0116 276 7562 with any queries or concerns you may have. Protect and promote with PottertonPacs today.