0116 2767 562

info@potpacs.co.uk

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0116 2767 562

info@potpacs.co.uk

PottertonPacs PottertonPacs
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  • Plastic Cases

    Plastic Cases

    Plastic cases make ideal promotional presentation sample cases for the safe packaging, storage or transit of your products or equipment.

    All of our plastic cases can be supplied with the addition of foam inserts and printed with your branding or logo.

    See Products
    Custom Options
    hard blue plastic storage and carry case with custom cut foam for tools
    waterjet cut foam insert in black plastic case to hold tools
    welsh water branded plastic case containing water saving demo equipment
    grey plastic branded sample kit case
    bespoke foam inserts and cases for presentation and protection

    Can't find what you're looking for?

    We can customise plastic cases to suit your requirement, so if you can't quite find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Padded Bags, Covers and Soft Cases

    Padded Bags, Covers and Soft Cases

    Did you know it is not just window and door bags for the home improvement industry we make bags for?

    If you are looking for a bespoke solution we are able to offer custom made padded bags or protective covers which also be fitted with foam inserts to create recesses to further protect your products or equipment and can even be branded with your company name or logo.

    See Products
    Custom Options
    Lightweight custom soft case with custom foam insert and branding
    Padded Green Window Frame Sample Carry Bag
    branded small custom padded bag to hold microscope
    Made to measure sample headphone bag on wheels
    medical instrument folder with embroidered logo
    sample folder for medical equipment

    Can't find what you're looking for?

    We manufacture custom bags for numerous industries on a daily basis so if you can't find what your looking for just get in touch and tell us what you need.

    Enquire
  • Foam or Plastazote Inserts and Packaging

    Foam or Plastazote Inserts and Packaging

    Bespoke die cut foam inserts with cut outs, CNC routed or water jet cut plastazote, foam sheets or pads.  Options for custom cut foam and foam conversion are endless!

    PottertonPacs are foam converters and engineering specialists so whether you require a promotional sample presentation insert for a case or box or a protective packaging solution then you need look no further.

    Learn More
    routed or waterjet cut custom foam inserts
    aluminium sample case with foam insert to hold payment terminals
    Yellow-Nanuk-Case-on-wheels-with-foam-inserts-for-photographer
    plastazote foam trays
    green plastic case with custom cut foam insert

    Can't find what you're looking for?

    PottertonPacs are  are foam converters & engineering specialists, so if you can't quite find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Polystyrene

    Polystyrene for Protective Packaging and POS

    Space filling polystyrene packaging, pads, sheets, moulds, beads, end caps, protective corners and POS (point of sale) display solutions, lettering & logos are just some of the polystyrene packaging and display products we are able to manufacture and supply.

    Our polystyrene parts are fabricated by hot wire, water jet or band knife cutting, the fabricated parts are then then welded or glued together where necessary.

    Learn More
    polystyrene packaging
    polystyrene protective packing with products
    transit polystyrene packaging
    bespoke polystyrene logo
    made to order polystyrene packaging
    polystyrene painted POS lettering

    Can't find what you're looking for?

    Our manufacturing process allows us to produce custom polystyrene products without the need for expensive tooling and by avoiding these usually large set up charges we are able to produce smaller quantity product runs more economically yet still remain capable of producing high volumes when required.

    Enquire
  • Peli Cases

    Peli Cases

    Peli cases are heavy duty, waterproof, crushproof & dust proof and come supplied with a manufacturers lifetime guarantee. Give your equipment total protection in virtually any situation with a Peli Protector, Peli Air or Peli Storm Case.

    If you require a custom solution we also offer bespoke foam interiors which can be either die cut, CNC routed or waterjet cut to create recesses to house and protect your products or equipment.  Selected models from the Peli ranges can also be supplied with the addition of your company branding or logo.

    See Products
    peli hard carry case with yellow and black custom foam

    Can't find what you're looking for?

    We can customise Peli Protector, Peli Storm or Peli Air cases to suit your requirements, so if you can't find what your looking for simply get in touch and tell us what you need.

    Enquire
  • NANUK Cases & Accessories

    NANUK Cases

    NANUK cases are protective, waterproof hard cases built to organise, protect, and carry your equipment or products even in the harshest of environments.  All the cases in the NANUK case range can be purchased on our website and can be supplied empty or with self-customising pick and pluck foam set. 

    Customisation services include custom foam inserts which can be either die cut, cnc routed or waterjet cut to create recesses to house and protect your products or equipment for total impact resistant protection in virtually any situation.  The NANUK case range consists of 27 standard case size options and has large range of colour options which allows a NANUK case to be easily matched to represent your brand identity or company colours and can be printed to display your logo or product branding.

    PottertonPacs are UK distributors for NANUK cases and accessories which include pick and pluck foam sets and a TSA combination lock for additional security.  Amongst NANUK protective case range you will find a choice of small, medium, large, long and of course wheeled cases.

    See Products
    3-stacked-Nanuk-protective-cases
    Yellow-Nanuk-Case-on-wheels-with-foam-inserts-for-photographer
    Printed-Nanuk-920-with-Wurth-Logo
    Nanuk-case-with-custom-foam-insert
    nanuk-cases-available-in-up-to-10-colours

    Can't find what you're looking for?

    We can customise NANUK protective cases to suit your requirements, so if you can't find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Aluminium Cases

    Aluminium Cases

    PottertonPacs aluminium case range has been selected to offer you the broadest choice of aluminium cases.

    Whether you require standard off the shelf model or a custom size made to your exact requirement we can help as well.  Offering you not only a broad variety of sizes and styles, we also produce aluminium cases with the addition of custom cut foam inserts as well as the option to add your company branding or logo.

    See Products
    aluminium carry cases for sales reps product sample kit
    aluminium sales demo case with custom cut foam and branding
    medical reps product case with replacement knee samples
    demo kit cases for mobile card payment terminals
    Maintenance and Repair Equipment Cases
    aluminium case with bespoke cut foam insert
  • Aluzone Flight Cases

    Aluzone Flight Cases

    Aluzone flight cases offer total flexibility  of size, colour and are available as empty cases or with custom interiors or foam inserts with the options to also add branding using silk screen or full digital print options making deal for a multitude of uses including of sales demonstration and presentation or protection transportation cases.

    Benefiting from having no external rivets visible due to an internal fixing system, Aluzone flight cases promote a stylish & sleek appearance.

    Learn More
    Yale Digitally Printed Lid Panel on Aluzone Sample Case with Wheels
    Aluzone Case for Intercom Sales Kit Case with Commend Logo
  • Shell Semi Rigid Cases

    Shell Semi Rigid Cases

    Shell Cases provide a lightweight and stylish carrying solution for your products, equipment or samples.  Multiple interior options allow easy customisation within these semi rigid, presentation cases, whilst the branding window to allows you to easily add your company logo.

    All Shell Case models can be supplied with the addition of CNC routed or custom die or waterjet cut foam inserts to create recesses to house and protect your products or equipment as well as being customised with your branding or logo.

    See Products
    shell cases lightweight protective product presentation solution
    Shell-case customised with blue foam inserts for medical catheters
    shell-case Jabra branded sales demo cases
    shell case with waterjet cut foam insert to hold testing kit
    medical sample equipment transport and presentation case

    Can't find what you're looking for?

    We can customise the Shell Cases to your bespoke requirements, so if you can' quote find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Medical Cases and Bags

    Medical Bags and Cases

    Medical, pharmaceutical, healthcare and care providers are all clients we are widely experienced in providing with custom made medical case or bag requirements. 

    Often required for storage & transportation with at-a-glance inventory checks or for protection of critical medical equipment. Our passion for bespoke and innovative design makes us one of the leading manufactures of medical bags and medical cases in the UK. If you can’t see what you are looking for, we are confident we can create a bespoke solution that will meet and exceed your needs.

    See Products
    Custom Options
    plastic cases for medical equipment storage and sample display
    medical sales reps presentation cases for sample products
    medical instrument folder with embroidered logo
  • Tool Cases

    Tool Cases for Engineers & Technicians

    Specialists in the manufacture and supply of executive tool cases, PottertonPacs broad range of tool cases have been developed for everyday use within the service, repair and installation industries.  Our tool cases are manufactured by us here in the UK and are the favoured choice for many professional service engineers.

    If you require branded tool cases, a custom design or sized tool case or a bespoke foam interior for complete tool control, we can offer all of these options to ensure your tools or equipment stay well organised and protected.

    See Products
    Custom Options
    hard blue plastic storage and carry case with custom cut foam for tools
    uk manufactured tool cases with telescopic handle and wheels
    flight grade tool case with logo
    custom made folder for tool set
    abs tool cases with dual colour yellow and black cnc routed foam inside
    waterjet cut foam insert in black plastic case to hold tools

    Can't find what you're looking for?

    As specialist in the manufacture of tool cases and foam engineering we also offer custom built  solutions, if you can't quite find what your looking for simply get in touch and tell us what you need.

    Enquire
  • ABS Cases

    ABS Cases

    ABS Cases are supplied to a broad range of industry sectors from Medical and Pharmaceutical to Home Improvement and Double Glazing.  PottertonPacs ABS Case range is so versatile many companies chose these well proven cases for use as a sample presentation cases or protective equipment cases.

    If you are looking for a more customised solution we are able to offer coloured frames, custom cut foam inserts and many other interior options to keep your products protected and well organised.  We can even print your company name or logo on our ABS Cases.

    See Products
    ABS call care equipment sales demo case
    black carry case with custom cut foam for safety eye wear
    uk manufactured tool cases with telescopic handle and wheels
    silver abs tool case with branding

    Can't find what you're looking for?

    We can manufacture ABS Cases to your bespoke requirements, so if you can't quite find what your looking for just get in touch and tell us what you need.

    Enquire
  • Flight Cases

    Flight Cases

    Need a flight case designed specifically for your equipment? Whether you need a full flight grade ATA compliant case, a light weight specification or a transit case with a custom interior to protect and transport your equipment, we are able to produce a flight case solution for you.

    Our flight cases can be supplied with the addition of custom CNC routed, die or waterjet cut foam inserts and branded with your company name or logo.

    Learn More
    flight grade tool case with logo

    Can't find what you're looking for?

    If you would like to make use of our experience in supplying custom flight cases or if you can't quite find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Tool Control

    Tool Control

    Tool control foam inserts, drawer liners & shadow boards allow for immediate visual tool control by providing at-a-glance inventory checking to in house & field engineers during manufacturing, assembly, repair & maintenance tasks.

    Shadow foam is most commonly used for foam tool control trays and drawer liners. Contrasting coloured foams are tailor made with dedicated recesses or cut-outs, these two colour, tool control foams can also be branded & colour linked to further promote your corporate colours & company name/logo.

    Tool Control Foam Options
    Custom Tool Case Solutions
    cnc routed foam drawer liner for tool control
    tool control foam insert in green with white topper with tool numbers
    assorted custom cut protective foam inserts in various colours options
    tool box custom foam inserts with lift out handles
    shadow tool foam with printed purple board topper
    foam insert in tool control drawer
  • Shoe Sample Bags and Cases

    Shoe Sample Bags and Cases

    Ladies and gents shoe sample cases and bags for the footwear industry, the perfect solution for travelling footwear sales representatives.  The majority of our shoe sample bags and cases are fitted with wheels as standard.

    Most of our range of shoe bags can be branded (subject to a MOQ), or of course if we do not have a standard item within our range to suit your footwear simply get in touch to explore a made to measure solution.

    See Products
    sales reps shoe sample transportation bags branded skechers
    shoe sales representative sample bag with hotter logo
    footwear sales reps footwear sample bag with green logo
    sales reps shoe sample bags branded with golden wolfe logo

    Can't find what you're looking for?

    As manufacturers we can also offer custom made footwear sample bags or cases so if you can't find what your looking for simply get in touch and tell us what you need.

    Enquire
  • Bespoke Equipment Cases

    Bespoke Equipment Cases

    Bespoke Equipment cases are the ideal solution for a wide range of businesses and sectors. Manufactured and produced to fit your exact brief, our cases cater to all sorts of businesses and needs.

    Produced for medical, military and aerospace-grade storage, transit solutions, cases to protect the latest technology, as well as presentation and packaging solutions for leading manufacturers, distributors and retailers. This has also included presentation and packaging solutions for leading manufacturers, distributors and retailers.

    See More Info
    White plastic case with digitally printed in mould label
    Orange Diagnostics case
    Nanuk 920 Case with custom foam
    NANUK 923 Fitness Equipment Case
    Large pole flight case
    Tool case
    Electronic measuring case
    Branded case with cut foam insert
    ABS Master Cases
  • All Products
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  • Demo Kits
  • Plastic Cases
    • SPI Plastic Cases
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  • Padded Bags, Covers and Soft Cases
    • Padded Window Sample Bags
    • Padded Corner Window Sample Bags
    • Padded Door Sample Bags
  • Foam or Plastazote Inserts and Packaging
  • Polystyrene
  • Peli Cases
    • Peli Storm Cases
      • Peli Storm Cases Medium
      • Peli Storm Cases Large
      • Peli Storm Cases Small
      • Peli Storm Cases with Wheels
      • Peli Storm Laptop Cases
      • Peli Storm Cases Long
    • Peli Protector Cases
      • Peli Protector Large Cases
      • Peli Protector Cube Cases
      • Peli Protector Laptop Cases
      • Peli Protector Long Cases
      • Peli Protector Medium Cases
      • Peli Protector Mobility Cases
      • Peli Protector Small Cases
      • Peli Protector Cases with Wheels
  • Aluzone Flight Cases
  • Flight Cases
  • Medical Cases and Bags
    • Medical Cases for Doctor's and GP's
    • Medical Equipment Bags and Cases
    • Medical Cases
  • Shell Semi Rigid Cases
  • Tool Cases
    • Tool Cases with Wheels
    • Peli Storm Tool Cases
    • ABS Tool Cases
  • Aluminium Cases
    • Aluminium Cases with Wheels
  • ABS Cases
  • Product Accessories
    • Shell Case Accessories
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    • Plastic Case Accessories
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  • Tool Control
  • Shoe Sample Bags and Cases
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Custom Made
tool control foam insert in green with white topper with tool numbers
dual colour tool control foam inserts
red/blue tool control foam
sample pipe fittings in dual colour cnc routed foam
tool control foam custom cut to fit
Click to enlarge
Home Foam or Plastazote Inserts and Packaging Shadow Foam & Tool Control Foam
Exterior View of Black PottertonPacs Case
Med17 Doctors Laptop ABS Briefcase £159.00 – £166.95 + VAT
Back to products
Exterior View of Silver PottertonPacs Case
20 inch ABS Briefcase £89.40 – £102.40 + VAT

Shadow Foam & Tool Control Foam

Tool control foam inserts, drawer liners & shadow boards allow for immediate visual tool control by providing at-a-glance inventory checking to in house & field engineers during manufacturing, assembly, repair & maintenance tasks.

Standard or Custom

Custom Made

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Categories: Foam or Plastazote Inserts and Packaging, Tool Control
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Description
  • green and black tool control solution for aviation equipment
  • tool organiser foam
  • custom cut tool control foam for tool drawer in dual colour red and black
  • flight case with tool control foam
  • aluminium carry case with foam insert to hold sample tools

What Is Shadow Foam?

Shadow foam is a completely customisable grade of foam that can be easily cut and shaped to organise your tools. The two-tone foam improves efficiency, prevents FOD and reduces injury or damage.

Tool Control Shadow Foam

Tool control shadow foam acts as an organisation insert, each item has its own slot cut out into the foam, therefore no more rummaging through a tool kit or drawer trying to find what you need.

The two-toned foam consists of a top layer, which is often black, with another colour underneath. When the foam is cut to fit an item the colour is exposed, this means that you can easily see the coloured under layer, highlighting if an item is missing.

Not only does it act as an organisation solution, shadow foam also provides a protective layer for the items when they are inside their case and prevents items from becoming damaged. Each item in the foam layers comes with a push or pick point. These points allow customers to remove items from the foam layers with ease.

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  • red and black tool control solution for aviation equipment
  • foam insert in tool control foam insert for drawer
  • tool cabinet with custom cut foam liner for spanner set
  • small blue and yellow tool kit routed foam drawer liner
hard blue plastic case with custom cut foam for tool kit
abs tool cases with dual colour yellow and black cnc routed foam inside
cnc routed tool foam
shadow tool foam with printed purple board topper
custom cut black foam with tool identification code

Types Of Custom Foam Inserts

Custom Foam Inserts 

Bespoke foam inserts are tailor made so each tool or piece of equipment has a dedicated recess or cut-out. These are bespoke items which are manufactured by either press cutting with a die cutting tool, CNC routing or water jet cutting. Depending upon the specification of the foam insert, we will advise on which is the most suitable method of manufacturing for your requirement.

Shadow Foam 

Shadow foam is most commonly used for foam tool control trays and drawer liners. Contrasting coloured foams are tailor made with dedicated recesses or cut-outs, these two colour, tool control foams can also be branded & colour linked to further promote your corporate colours & company name/logo.  Again these are manufactured by either press cutting with a die cutting tool, CNC routing or water jet cutting. Tool control foam trays and drawer liners are also offered with the option of having identification labels applied to ensure tools are correctly located & provide the user with quick & easy tooling or equipment identification.

Shadow Boards 

Wall mountable boards printed and supplied with fixings or custom cut foam are perfect for tool management. These can be branded with your logo and brand colours linked to promote your corporate colours.

The Benefits Of Tool Control & Shadow Foam

  • Increased efficiency and higher productivity
  • Prompt identification if a product is missing
  • Accountability for tool or equipment
  • Elimination or (FOD) foreign object debris
  • Reduced safety risk factors
tool organiser foam
red and black tool tray foam
tool chest foam inserts for tool tool control and FOD prevention
FOD prevention green and black tool control plastazote
dual colour grey and red foam insert for protective case
made to order plastazote tool foam
Aluminium Case with CNC Routed Foam Insert
foam insert for screwdrivers bespoke cut
tool cabinet with custom cut foam liner for spanner set
bespoke precision cut foam for tool control and FOD prevention
removable tool tray with dual colour foam insert
dual colour plastazote foam
tool tray foam insert with cut outs
tool tray with custom foam insert
custom cut foam packaging inserts and trays
black blue tool cabinet foam

Enquire Today

To help visualise what is achievable with tool control shadow foam, why not take a look through the gallery of images of previous foam projects shown opposite.

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PottertonPacs Ltd are designers, manufacturers and suppliers of protective presentation cases, padded soft bags, covers and more.

103 Coleman Road,
Leicester, LE5 4LE

Phone: 0116 2767 562
Email: info@potpacs.co.uk
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  • What is a Sales Demonstration Kit? May 17, 2022
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